Secrets from the Mills (in Asia)
Ripstop on the Record
In this episode, we’re pulling back the curtain on our recent trip overseas to meet with production partners—from one-man shops to sprawling 800,000-square-foot mills. We share behind-the-scenes stories, cultural mishaps, and our biggest takeaways from seeing the process up close.
You’ll learn why fabric design is more like chess than checkers, how global trade and mill specialization impact what shows up on Ripstop by the Roll’s shelves, and answers to your most pressing customer questions—from dyeing and durability to sustainability and working conditions.
If you’ve ever wanted to know what’s really happening on the other side of the supply chain, this episode is your front-row seat.
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@RipstopbytheRoll
www.ripstopbytheroll.com
Get More Projects Done in Less Time
Ripstop on the Record
If you’ve ever felt like sewing projects take twice as long as they should, this episode is your shortcut to speed and sanity. Matt and Jameson break down their best tips. From patterns to set-up to tools that will help you sew smarter, avoid mistakes, and finally feel like you’re in control of the clock instead of racing against it.
Guest:
- Matt Evans
- Red Paw Packs
- @Red Paw Packs
New Products:
- Velcro - Hook and Loop
- Stainless Steel Thread Snips
- Venom™ Stretch Mesh ECO MAX
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@RipstopbytheRoll
www.ripstopbytheroll.com
Every maker NEEDS to have these skills
Ripstop on the Record
Creative freedom is amazing but it can feel lonely not knowing where to turn. After all, there's no MYOG/design guidebook. From time-saving techniques to elite finishing touches, these tips will make every project faster, cleaner, and more professional.
We're joined by good friend of the podcast, Matt Evans from Red Paw Packs to unpack and debate the skills and techniques we think are REQUIRED to become a skilled maker/designer. Do you have these skills or can you think of others that we forgot to include?
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@RipstopbytheRoll
www.ripstopbytheroll.com
Inside Hyperlite's Production Process | Creating Minimalist and Functional Gear
Ripstop on the Record
In this episode, Nash Calvin gives us an inside look at how Hyperlite designs, refines, tests, and produces their products. Although known for their UL simplicity, there is still a lot that goes into each product. You'll even get to hear about what benefits international manufacturing has on the customer.
Hyperlite Mountain Gear CrossPeak2
Hyperlite Mountain Gear x Dyneema®Woven Composites
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@RipstopbytheRoll
www.ripstopbytheroll.com
Inside ULA Equipment with Pack Designer Owen Forbes
Ripstop on the Record
In this episode, Owen Forbes of ULA Equipment breaks down their full design-to-production process and explains the real-world advantages of keeping manufacturing in-house. You’ll learn how domestic production impacts prototyping speed, product quality, and design flexibility. Plus, what it really takes to run a sewn goods operation without outsourcing.
Guest: Owen Forbes - Product Designer at ULA
ULA Products Mentioned:
RBTR Products:
- 210D Venom™Gridstop ECO
- ULTRA 100X
- ULTRA 200
- Venom™ Stretch Mesh ECO MAX
- X-Pac® VX07
- X-Pac® VX15
- 100D ROBIC
- 210D ROBIC
Big thanks to Chase Anderson at Utah State program for Outdoor Product Design and Development. Listen to Chase on the podcast in Ep. 91.
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@RipstopbytheRoll
www.ripstopbytheroll.com
The Blueprint of A Great Sewing Pattern
Ripstop on the Record
Do you know what makes a sewing pattern great? We're not talking about being just usable, but functional, inclusive, and built to last. In this episode, we sit down with Ellie Rivkin of Road Trip Pattern Co to unpack her approach to designing technical apparel patterns, from inspiration and tools to testing and fit.
Ellie has an impressive resume with companies like Gap, Wooland, Northwest Alpine, and now Columbia Sportswear all on her portfolio. We're not even here to talk about those companies because Ellie also makes her own patterns for Road Trip Pattern Co.
Links:
- Wool &
- Wool & Prince
- Gap
- Northwest Alpine
- Columbia Sportswear
- Opitex
- Clo3D
- Tukatech
- Stretch Needle
- Ball Point Needle
- Walking Foot
- Threadloop
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@RipstopbytheRoll
www.ripstopbytheroll.com
How to Design a Fanny Pack Worth Wearing
Ripstop on the Record
In this episode Carter and Jameson pull back the curtain on fanny pack features. This isn’t advice from the sidelines. It’s hands-on insight from makers who know their way around patterns, materials, and how to build gear for every-day maker. Whether you're trying to choose the panel design, dial in your seam finishing, or avoid features that sound cool but flop in real life, we’ve got you covered.
Show Links:
- Reflective Mesh
- Center Push Magic Buckle
- 210D Venom™ Gridstop
- Fidlock V-Buckle 40mm
- Spacer Mesh
- Venom™ UL Stretch Mesh ECO
- Fanny Pack Pattern
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@RipstopbytheRoll
www.ripstopbytheroll.com
Dan Durston’s Gear Design Playbook
Ripstop on the Record
In this episode, Dan Durston opens up his gear design playbook — sharing the principles, philosophies, and materials that guide his top-rated products. From the drama behind the X-Dome tent to bold opinions on fabrics like Challenge TNT, Dan doesn’t hold back. If you care about thoughtful design, innovative materials, and what it takes to build gear that actually works, this one’s a must-listen.
Links:
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@RipstopbytheRoll
www.ripstopbytheroll.com
Stop Making These Amateur Construction Mistakes
Ripstop on the Record
After analyzing thousands of products, we've been able to identify common construction mistakes that are plaguing makers everywhere. We highlight the top 10 problems that can serious impact the durability, longevity, and quality of your products. Listen to this episode to save yourself the headaches that MYOGers before have endured.
Episode Links:
- Scissor Magnets
- Magnetic Seam Guide
- Ep. 106 with Dan McKewen
- Dyneema® Repair Tape
- MIL-SPEC Nylon Grosgrain Ribbon
- Packing Cube Kit
- Sewing Start-Up Check-List
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@RipstopbytheRoll
www.ripstopbytheroll.com
Why Your DIY Gear Doesn’t Look Pro—And How to Fix It
Ripstop on the Record
You know that moment when someone looks at your MYOG project and says, “I can tell”? Ryan Campbell of The Wandering Goat is sharing 7 tips to make your gear look and feel professional—like it came straight from a factory floor, not your garage.
We sit down with Ryan Campbell, a small-batch bag maker known for highly customized, thoughtfully crafted gear. From bright-eyed beginner to shipping bespoke pieces to international clients, Ryan’s been through the full arc of the MYOG journey—and he’s here to share what he’s learned along the way.
In addition to pro-level tips, we dive into Ryan’s sewing origin story, the machines and gadgets he swears by, and the materials he hopes to see more of in the future.
Links:
- https://www.instagram.com/the_wandering_goat/
- Thread burner
- Slicer craft knife
- Best damn knife
- Heat transfer vinyl
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@RipstopbytheRoll
www.ripstopbytheroll.com
Ditch paper patterns and try this instead
Ripstop on the Record
Projector sewing is one of the fastest growing trends in the sewing world. In this episode, we break down what projector sewing is, how it works, and why it's gaining popularity in both home sewing and DIY gear-making. From gear recommendations and setup tips to pattern formats and software options, we’re covering everything you need to know to get started.
Plus, Francesca shares her own journey into projector sewing, the challenges she faced early on, and the favorite projects she’s created using this digital method. Whether you're curious, cautious, or completely sold, she offers tips to help you avoid common pitfalls and make the switch with confidence.
Also in this episode:
– Gear you’ll need for the ideal setup
– Troubleshooting brightness, distortion, and calibration issues
– Go-to resources and must-follow accounts for projector sewing
– A special shoutout to Trail Days in Damascus, VA (May 16–18)
– Exclusive giveaways, discounts, and more!
Mentioned Links:
- Projectors for Sewing Facebook Group, Pattern Projector, ProjectorSewing.com, https://projectandcut.com/
- https://projectorsewing.com/
- Accounts to follow: @minimalistmachinist @aaronicabcolestudio @marliesreukers
- @Madeby_francesca
- ThreadLoop
Find Us on Social Media 🚀
@RipstopbytheRoll
www.ripstopbytheroll.com
Can you save money making your own gear?
Ripstop on the Record
Is making your own gear actually saving you money? According to our math, DIYers can sometimes save up to 200%—but we've also seen folks drop $300 on a project they could’ve bought for $250. In this episode, we break down the three tiers of MYOG, what drives costs in each, and what makers are really spending when they go the DIY route.
Products Mentioned:
- Kits/Patterns:
- Fabrics:
Ep. 69 - Making Happy Accidents with Dustin Klein
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@RipstopbytheRoll
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How To Read a Fabric Data Sheet
Ripstop on the Record
Data sheets help give quantitative data on how a fabric performs. This data is invaluable but can be confusing if you don't know what you're looking at. That's why we did this episode. Maddie Wilson from NC State's College of Textiles helps us understand how each test is performed and what the test value really means.
Show Links:
- Here is an example of a data sheet.
- You can find data sheets in the photo carousel of most product pages.
- NC State Wilson College of Textiles
- Summer Course for High School Students
- Physical Testing Lab
Products Mentioned:
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@RipstopbytheRoll
www.ripstopbytheroll.com
Ask Us Anything - March 2025
Ripstop on the Record
We feature as the guest on this "ask us anything" style of episode. Listen to hear us talk about fabric application, sewing tips, business changes, and other things that makers have requested to know.
Product Links:
- Schmetz Universal Machine Needles
- Schmetz Sharp/Microtex Machine Needles
- Gutermann MARA 70
- Gutermann MARA 50
- 210 Venom™ Gridstop ECO
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@RipstopbytheRoll
www.ripstopbytheroll.com
5 Keys To A Great Bike Bag - NOT what you'd expect
Ripstop on the Record
If you ask Chat GPT what the 5 keys to a great bikebag are, you'll get a good list. But it may not be vetted from professional bike bag makers like our list is in this episode. We talk with Lane and Steph from Oveja Negra. The so called, Black Sheep, of the bikebag work will surprise you in their keys to the bags that carry us on our two-wheeled adventures.
Please note: Our guests were recording in their sew shop. This makes the conversation feel very organic, like two makers in their element. However, it can be disruptive and a bit loud at times. We want to apologize for the quality being below our standard and assure you that we will make sure this doesn't happen again.
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@RipstopbytheRoll
www.ripstopbytheroll.com
Industrial Sewing Machines: Your Guide To Buying Used
Ripstop on the Record
Whether you're a DIYer or a small business owner, choosing the right machine can be overwhelming—and buying the wrong one can cost you time, money, and frustration. In this episode, we break down everything you need to know, from researching machine types and trusted brands to spotting red flags in listings and inspecting a machine before you buy.
Maker Meet Up: https://form.typeform.com/to/lH0FEfYJ
Apply for the 2025 Maker Sponsorship: https://ripstopbytheroll.com/pages/maker-sponsorship-2025
Where to Look for Used Machines
Recommended Machines:
- Juki DNU 1541
- Juki 1181
- Juki 8300 - 8700
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@RipstopbytheRoll
www.ripstopbytheroll.com
6 Items That Improve Your MYOG Projects
Ripstop on the Record
There are DIY gems hiding all around us. From building precision patterns to upcycling materials - we're sharing creative ways to prototype, reinforce, and customize gear so you can optimize your projects. Listen to get inspired, think outside the box, and elevate your gear-making game.
If you want to check out links for the products that are mentioned and read the blog associated with this episode, check that out here.
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@RipstopbytheRoll
www.ripstopbytheroll.com
Hardest pack I've ever made, NEW fabrics, and a maker meet up!
Ripstop on the Record
This episode is a little different than most. Instead of skipping this week, we decided to give you a short episode because we have some exciting news! Tune in to hear about, the hardest pack Jameson has ever made, stories from behind the scenes of our newest fabrics, as well as the details on our maker meet up next month.
New Products:
- Shop the New Year New Gear Sale
- 210D Venom™ Gridstop ECO
- 0.9 oz MEMBRANE 15 ECO Ripstop Nylon
- 5.1 oz Lycra PowerMesh
- 4.0 oz Pocket Mesh
Fan Mail Questions:
- Youtube link for Derrick Hansen episode
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@RipstopbytheRoll
www.ripstopbytheroll.com
What Makes A Good Hammock Fabric?
Ripstop on the Record
Many people know the joys of hammock camping and sleeping in an elevated system. But there are perils as well. For example, plummeting to the earth in the middle of the night. In this episode, we talk with Matt Smith from Dream Hammock about how to choose the right fabric and avoid injury, improve your sleep, and keep your base-weight down.
Guest:
Matt Smith
https://dream-hammock.com/
Products:
1.7 oz MTN XL Hybrid Ripstop Nylon
1.6 oz HyperD
1.2 oz MTN XL Hybrid Ripstop Nylon 6.6
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@RipstopbytheRoll
www.ripstopbytheroll.com
Myth Busting Popular Fabric Facts
Ripstop on the Record
If you want to become a better maker, understanding the nuances of fabrics and fabric attributes is crucial to your development. We still hear a lot of people mention old or disproven theories about what fabrics can and cannot do. Don't be left in the dark. Listen to hear about 8 common fabric myths and how they impact your projects.
The Myths
- 1. Technical Fabrics are uncomfortable against the skin
- 2. The best insulation is always down
- 3. DCF is a weak textile
- 4. DWR lasts forever
- 5. You need the perfect thread and needle for each fabric
- 6. You can’t sew technical fabrics without professional gear
- 7. Fabrics that include a ripstop grid are always stronger than ones without
- 8. You need the HH to be as high as possible for functional gear
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We test popular sewing gadgets PLUS 5 items for your wishlist
Ripstop on the Record
No matter your skill level, all DIYers are trying to save time on their projects, clean up difficult skills, and become better makers. One way that you can cut time is by using gadgets. However, not all gadgets are the silver bullet you're hoping for. In this episode, Matt Evans joins us to share his experience using sewing and DIY gadgets. PLUS, we list 5 items you MUST have on your wishlist.
Wishlist:
- Spring Loaded Snips
- Needles
- At-Home Laser Engraver
- Laser Engraver
- Wonder Clips
- Magnetic Wristlet
Gadgets
- Glass Fabric Weights
- Seam Guide
- Rolled Hem Attachments
- Laser Engraver
- Webbing Cutting Machine
- Seam Tape Iron
- Fiskars Snips
- Kai Scissors
- Stamp
- Stamp Ink
- Fume Fan
- Wonder Clips
- Pattern Hanging Rod
- Pattern Rings
- 1" Swingaway Binder Tool
- 1" Plain Binder Tool
- Manila Pattern Paper
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@RipstopbytheRoll
www.ripstopbytheroll.com
3 Ways to Mod Your DIY Kit
Ripstop on the Record
DIY kits are an easy way to have a little MYOG fun. The pre-cut pieces and detailed instructions mean you don't have to think much, you can get to the fun part - sewing. We're introducing ways to have the bespoke nature of a custom project with the ease of a DIY kit. We'll go over three ways you can modify your DIY kits plus tips and tricks on how you can make each kit your own.
Kit Sale 2024:
https://ripstopbytheroll.com/pages/diy-kit-sale
Shop All DIY Kits:
https://ripstopbytheroll.com/collections/all-diy-kits
Find Us on Social Media 🚀
@RipstopbytheRoll
www.ripstopbytheroll.com
6 Components that you MUST Have At All Times
Ripstop on the Record
There are thousands of components on the market. It's awesome, but it can be overwhelming and a bit dizzying. In this episode, we're going to cut through the pages of fluff to give you a list of 6 components you MUST have at all times. These should be staples in the bins of any maker from a basement MYOGer or product designer.
Products Mentioned:
- Slik Clip
- UL Side Release Buckle
- Kross Buckle
- UL Kitty Clip
- Two hole anchorable cordlock
- Anchorable cordlock
- Regular cordlock
- Metallica Swivel Hook
- Tension G Hook
- Cord End clip
- Coco Clip
- Y Zip Clip
- SR Zip Clip
- Tiny Zipper Pull
- Micro Insert Zipper Pull
- Beam Puller
- U-Insert Puller
- Slim Strap Keeper
- Austere MFG Cam Buckle
Guest: Trent Hughes - Athletipack
- https://athletipack.net/
- https://www.instagram.com/athletipack/
- Use Code: RBTR for 15% off all Athletipack products
Thread and Needle Guide:
https://ripstopbytheroll.com/blogs/the-grid-online-blog/the-ultimate-thread-and-needle-guide
Find Us on Social Media 🚀
@RipstopbytheRoll
www.ripstopbytheroll.com
The CRAZIEST Materials You've Never Heard Of
Ripstop on the Record
Imagine a world where waterproof/breathable materials really work, where there is mosquito proof apparel, or where fabrics can harvest power like a battery. These (and others) are innovations that Dr. Amanda Mills and her colleagues are working on at the NC State Wilson College of Textiles.
Despite their groundbreaking research, they're not hiding their results in an underground lab. In fact, NC State offers courses for graduate, undergrad, and even online public extensions for makers everywhere. We chat about these topics and a lot more as we bring the podcast back to school.
NOT Black Friday Sale 2024
Links
- Shop all new products
- For information about our undergraduate programs, graduate programs, and K-12 camps
- Information about our short courses
- Information about our Senior Design course
- NC State Instagram, YouTube, and LinkedIn accounts
Chapters
00:00- Welcome to NC State's Textile Community
03:07- Exploring the Wilson College of Textiles
06:10- Reviving Textile Manufacturing in America
09:12- Innovative Facilities and Equipment
12:10- Industry Collaboration and Production Capabilities
14:47- The Future of Textiles: Technology and Innovation
17:55- Career Paths in Textiles
21:02- Resources for Learning About Textiles
23:59- Exciting Projects and Innovations at Wilson College
29:44- Innovations in Textile Development
30:47- The Importance of Industry Partnerships
34:15- Integrating Real-World Experience in Education
36:57- Career Paths for Textile Students
38:20- Sustainability in Textiles
40:44- Cutting-Edge Textile Research
46:16- Exciting Materials and Future Innovations
49:41- Personal Applications and Hobbies in Textiles
51:29- The Quest for Waterproof Textiles
Find Us on Social Media 🚀
@RipstopbytheRoll
www.ripstopbytheroll.com
Building or Upgrading Your Sewing Space
Ripstop on the Record
Whether you're using a dining room table or moving into your own shop, the right space makes all the difference. In this episode, we're back with Daniel McKewen to talk about building your MYOG workshop. We'll give tips for anyone from weekend hobbyists to cottage companies looking for faster production.
Listen to hear about:
- The three machine every maker needs
- How your space should be laid out
- Unconventional tools that offer big time help
- Recommendations on pattern storage
Chapters
00:00- Introduction and Recap
02:12- Understanding Your Maker Identity
10:43- Choosing the Right Sewing Machines
16:32- Setting Up Your Workspace
27:03- Essential Furniture for Makers
39:46- Tools of the Trade
47:52- Non-Traditional Tools and Hacks
58:36- Creating a Productive Environment
01:05:45- Entertainment and Flow in Making
Items:
Find Us on Social Media 🚀
@RipstopbytheRoll
www.ripstopbytheroll.com
Secrets from the Mills (in Asia)
1:27:29
Get More Projects Done in Less Time
1:05:50
Every maker NEEDS to have these skills
1:22:50
Inside Hyperlite's Production Process | Creating Minimalist and Functional Gear
52:16
Inside ULA Equipment with Pack Designer Owen Forbes
1:22:00
The Blueprint of A Great Sewing Pattern
1:05:07
How to Design a Fanny Pack Worth Wearing
56:25
Dan Durston’s Gear Design Playbook
1:20:48
Stop Making These Amateur Construction Mistakes
56:52
Why Your DIY Gear Doesn’t Look Pro—And How to Fix It
1:05:28
Ditch paper patterns and try this instead
52:54
Can you save money making your own gear?
44:19
How To Read a Fabric Data Sheet
1:13:46
Ask Us Anything - March 2025
1:04:45
5 Keys To A Great Bike Bag - NOT what you'd expect
50:54
Industrial Sewing Machines: Your Guide To Buying Used
1:05:32
6 Items That Improve Your MYOG Projects
44:10
Hardest pack I've ever made, NEW fabrics, and a maker meet up!
30:42
What Makes A Good Hammock Fabric?
45:50
Myth Busting Popular Fabric Facts
59:16
We test popular sewing gadgets PLUS 5 items for your wishlist
1:20:04
3 Ways to Mod Your DIY Kit
52:07
6 Components that you MUST Have At All Times
57:58
The CRAZIEST Materials You've Never Heard Of
58:38
Building or Upgrading Your Sewing Space
1:09:49