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Episode 8 - The Mountains We Still Need to Climb (featuring John Reynolds)

Upon Further Inspection

Upon Further Inspection
Episode 8 - The Mountains We Still Need to Climb (featuring John Reynolds)
Jul 10, 2025 Season 1 Episode 8
Upon Further Inspection

In episode eight, 'The Mountains We Still Need to Climb,' we welcome industry legend John Reynolds to the podcast. Join us and hear about the evolution of mechanical integrity practices through John’s shared experiences and expertise. 

In part 1 of this three-part series, John shares how he became a renowned expert in Fixed Equipment Mechanical Integrity (FEMI). Starting his career with Shell in 1968, John recounts pivotal moments including his contributions to the Inspectioneering Journal and his involvement in API standards development. He discusses the impact of major industry incidents and the evolution of standards like API 510 and 570. John also shares personal anecdotes about his love for mountain climbing and the great outdoors, how these activities have provided a balance to his professional life, and his current life in the Rocky Mountains. 

If you enjoyed this episode, make sure to listen to the rest of our interview with John Reynolds: "RBI Was the Way of the Future" (part 2) and "Brilliant Whiz Kid" (part 3). 

00:38 Meet John Reynolds

02:03 Early Career and Shell Experience

04:56 Transition to Consulting and Legal Defense

10:46 Passion for Mountain Climbing

18:00 The Three Wise Men and API Standards

30:13 Significant Industry Incidents and Lessons Learned

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Episode Acronyms & Abbreviations

API 510 – Pressure Vessel Inspection Code

API 570 – Piping Inspection Code

API 571 – Damage Mechanisms Affecting Fixed Equipment in the Refining Industry

API 578 – Material Verification for New & Existing Assets

BSME – Bachelor of Science, Metallurgical Engineering

CMLs – Condition Monitoring Locations

FEMI – Fixed Equipment Mechanical Integrity

NDE – Non-destructive Examination 

PSSAP – Process Safety Site Assessment Program

SCIMI – Subcommittee Inspection Mechanical Integrity

TMLs – Thickness Monitoring Locations

WOSA – World Outside of America


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