Being an Engineer

S5E14 Ian McEachern | Artificial Hearts, Times Square LED Displays, & Engineering Freelancing

April 05, 2024 Ian McEachern Season 5 Episode 14
Being an Engineer
S5E14 Ian McEachern | Artificial Hearts, Times Square LED Displays, & Engineering Freelancing
Show Notes Transcript Chapter Markers

Ian McEachern returns to discuss his career in R&D engineering, focusing on challenges in medical device development and the importance of persistence. He shares stories about developing artificial heart pumps and mentoring young engineers.

Main Topics:

  • Challenges in sourcing components and standards interpretation for medical devices
  • Defining the role of R&D engineers; streamlining manufacturing processes
  • Failure and iteration in product development
  • Ian's grandfather's journey from WWII to NASA
  • Building an encouraging engineering culture.

About the guest: For over 15 years Ian McEachern has been helping cutting edge companies design highly complex products including artificial hearts, blood pumps, and class III medical devices. Products Ian has designed are in Times Square, the Disney Parks, the Smithsonian, and implanted in people around the world. Ian, I’m super excited to talk with you today, thank you for joining me on the show.

Links:
Ian McEachern - LinkedIn
Ian’s Website



 

About Being An Engineer

The Being An Engineer podcast is a repository for industry knowledge and a tool through which engineers learn about and connect with relevant companies, technologies, people resources, and opportunities. We feature successful mechanical engineers and interview engineers who are passionate about their work and who made a great impact on the engineering community.

The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment such as cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us on the web at www.teampipeline.us

Aaron Moncur:

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Mark the date may 14 2024. In Phoenix, elevate your skills, ignite your creativity, and join a community of growth minded engineering professionals at PDX. Learn more at Team pipeline.us forward slash P dx. And enjoy today's episode featuring Ian McEachern, one of our esteemed PDX presenters. Even if you do everything exactly right, and hire all the best experts in the world and do everything that you should do. It might be a spectacular failure initially, but you need to just do the work and just incrementally make those improvements and then get there and just kind of trust the process of engineer. Hello, and welcome to the being an engineer Podcast. Today we're speaking with Ian McEachern and this is actually Ian's second appearance on the Being an Engineer podcast a distinction shared by only one or two others in his back to talk about r&d engineering today in this episode number five of six of our r&d series, exploring what it is to be an r&d engineer and how this role is unique from other engineering roles. for over 15 years, Ian has been helping cutting edge companies designed to highly complex products, including artificial hearts, blood pumps, and class three medical devices, products Ian has designed are in Times Square, the Disney parks the Smithsonian and implanted in people around the world. Ian, thank you so much for joining us again. And welcome back to the podcast. Thank you for having Alright, so do you think of yourself as specifically an r&d engineer or more just kind of a general engineer? And then how do you even define the distinction between those two? I think of myself as both? I think r&d engineering is kind of a subset of engineering. It's kind of subsumed by the Venn diagram, I guess. And I think that what separates an r&d engineer is an r&d engineer is asked to do something not the same way it was done. Yeah, I've been talking with others about this topic r&d. And the role title of sustaining engineer has come up as almost the the antithesis of the r&d engineer, right, that they're really in opposite corners of the room. Thinking about some of the projects that you've worked on over the years, have you ever seen trends or patterns in some of the common challenges that you run into over and over in r&d? Yeah, so there's a lot of little pieces here and there that that come up a lot that you need need for, like, for example, I work a lot in medical devices. And so there's a lot of medical standards that you need to meet. And for those, there's a lot of like electrical isolation and other kind of requirements. And so there's often these little widgets that you need to buy that either do electrical isolation for a signal or perform some other kind of safety mechanism with this required by the standards themselves. And oftentimes those it's like a little hidden market, and maybe there's one or two suppliers that supply those little widgets that you need. And sometimes they're too big, sometimes they're too slow. Sometimes they're out of stock. And so a lot of times you run into those kinds of issues where it's like a very specialty item that you need and you don't really want to build it yourself and you have to have it because the standard So you have to have it. And so sometimes, that's one of the challenges you run into. Another challenge that I run into a lot is standards interpretation. And so a lot of what the work that I end up doing, especially early on when you're defining architectures of things, is say you want to you want to build a medical robot that also needs to meet some construction industry standard, for some weird reason, right? Like, I'm just making up a pie in the sky thing. And so you have to kind of meet these multiple different requirements. And opinions differ on where, where the lines of those requirements do go, right, it's a lot like building a house, right, where you have to deal with different, you have to deal with the county in the city, and sometimes the city and the county don't agree and, and so one of the challenges the the I run too often early on is you kind of go out to the different ISO or NC or whatever standards that define like the screws you have, or they define the housings you have, or they defined the electrical, electromechanical equipment that you have. And then you might have another standard that says something else. And you have to kind of define what where does this product lie? Like, which parts of which of these standards do we need to comply with? And how do we create that story that all these different regulatory bodies will buy, and agree with and buy into, and then that that almost 90% to find your product in the beginning, because you just have to meet all these different requirements and kind of going work your way through that minefield can be difficult, especially with stuff like stuff, like, for example, a good example would be surgical robotics, right? Where you have all these medical device standards, but then you also have all these robotic standards and automations. Kind of where's the line between notes? Yeah, navigating that whole path is challenging. Going back to your comment about supplied parts, and sometimes they're not in stock, and sometimes they're hard to find. Are you familiar with the website? chamfer? No, I'm not. They're kind of new. And we had their CEO or co founder on the show just a month or two ago, but it's C H, A, M, F are so creative spelling without the E at the end. And that's what they do is is a low quality, kind of r&d type quantity. Components for medical device development. So you just called Yeah, might check them out. I think it's just chamfer.com. Alright, so let's see, moving on here. Most of us, I mean, you work for yourself. So it's a little bit different. But most of us have job titles, right? If we're mechanical engineer to or r&d engineer, or biomedical engineer, or whatever it is. And sometimes there's a difference between what our job title is and what we actually do. What do you think the role is an r&d engineer, I think the role of the r&d engineers to take requirements and you know, I do hardware so and make hardware from it. And kind of define, it's almost like world build, where you you kind of take people say, I want something that looks like this weighs this amount, and it does this function, and you go out and on on the beach and pick up 10 grains of sand and put them together and then show him something. And then once you have that kind of architecture and framework, you can iterate right like in you can move that that whole thing forward. But you really have to have something to throw darts at a dartboard to start kind of making it happen. And the way that I think about that, is it's a series of interface. So so I love that. I love your analogy of coloring between the lines really early on, you kind of have design requirements. And then then the next step is, well, let's define the subsystems who's responsible for those subsystems. And the interfaces, right? Like how do those subsystems interface and how do those people responsible for those subsystems interface? And then and then that starts to give you real structure where you can say, okay, the computer does this, the robot part does this, the mechanical structure does this. And this is how they all connect. And then you start to build that structure. But I think r&d engineer engineering, as a profession is different than a lot of other other engineering because other engineering professions, because so many other engineers, you're really taught to color within the lines, like you really said like before the federal tables, this is the way that it is this is the torque spec from it for MH screw into steel. And then I'm an r&d engineer, you're really coloring outside the lines, you're really saying like this is all the things that already exist and people have written papers and books about them. And we're going to make something different than all that. And to do that we need to go outside of what they've done. And so really, a lot of that is maybe sometimes you're taking like in a thermal A table example maybe you're taking a thorough table, and you're seeing what happens off the end that nobody's ever tested. Or maybe in a torque spec thing you're you're looking at, maybe you're changing the helical thread pitch of that fastener, or you know, there's just a million different ways to change what was done before. Because again, those people just chose lines in the sand, based on technology that was available in the late 1800s. My case in mechanical engineering. And so that's really a lot of what the mechanics of what r&d engineering is, not only to to make a new product or a new system, but to push the craft of engineering further in service. versus not. And I might even take it one step further and say for r&d, engineering, oftentimes, there are no lines at all. You're making the lines as you go through paper. Yeah, yeah. Your other paper to draw? Yeah. Great. Even better, you can choose what color paper to draw. Yes, yeah. All right. Your analogy of world building, I also found to be really interesting. I actually, I think of building a business like building a new small country. And so that that analogy really resonates with me. Do you remember where you were? Or how you came up with that analogy that r&d engineering was like world building? I don't I honestly dont. Yeah, it's a really interesting way to think about it. I love it. Well, as your world building as an r&d engineer, there are things that that probably go fairly quickly, and other things that that don't go so quickly. Can you think of any of those things that maybe you would like to dramatically speed up, you know, what, what are some things that you'd like to be able to do 10 times faster. I can tell you one of the things that I feel like myself in the team so that I do a lot faster that maybe hasn't permeated throughout the whole industry. Or kind of one of the things that what used to frustrate me, frustrating me until the very route until very recently, right. And that is manufacturing parts. So I work with a lot of like very complex integrated systems. So I sometimes make some software analogies, and that helps people that I work with, because there are a lot of software people. But basically, in the software world, you write a bunch of code, and then you compile it. And then you see if it runs. And in mechanical engineering, you write a bunch of code, which I view, I view SolidWorks as a scripting engine, right? Like it's a visual scripting engine. So you write a bunch of visual scripting code that creates some geometry at the end. And then you export that geometry, and then our form of compiling it is going getting it and getting it manufactured a machine shops, sheet metal shops, wherever, you know, like PCB design houses, all that are PCB assembly houses, that kind of stuff. And sometimes that cycle can take months. And it's it's not, it's not just difficult in the time. But it's also difficult in all the rigor or all of just getting quotes, getting POS getting all the agreements in places in place. And when I help startups kind of build hardware works, a lot of what I ended up doing and 10 years ago, 15 years ago, people in my role a lot of what they would bring with them as a Rolodex, right. And they bring with them a Rolodex of you know, Joe, who runs a local machine shop who will get you in line, because usually the lead times are months for these places, right. And so as part of this whole digital revolution that was kind of promised by Chris Anderson and all that stuff on the wired 3d printing stuff, like we everything was going to be 3d printed, and it was all going to be one weekly time. Well, that hasn't really happened, right? Because 3d printing isn't everything. But what has happened are a lot of these online platforms. I think, like the organization you run is very similar, like 15 years ago, there wasn't a place where I could just say I need a bunch of automation test equipment. And then few months later, or a month later, it's done right. But now there's so many of these kind of like serve like intermediary services bureaus, where you can go and get all that stuff sourced. And so what what has really changed for me, especially even in the last couple years, is that as a design engineer, r&d design engineer, we can essentially design hardware, and then order it online. Like we're ordering stuff on Amazon custom parts, even stuff like the chamfer thing you just mentioned, there's just those kinds of things and and that really has taken away maybe half of the time that I used to spend on the phone, talking to people go into machine shops, and then a lot of times with these machine shops, they would have you sourced the material because they didn't it just like all ends up being a complicated thing. And now a lot of those bureaus have taken that complexity away so that we're able to really kind of focus on what we do ask. And I just want to I just want to say that for organizations that haven't embraced that yet, do so and I encourage you to just kind of not not necessarily. I'm not talking about like for manufacturing and high volume stuff I'm really talking about in within your r&d development organization. If you're not turning around designs on in weeks, not months, and you're not testing things in weeks, not months, and you're not expecting hardware parts back in weeks, not months, maybe reevaluate that, and I think you could find a lot of efficiency in in kind of a process. Yeah, that's great. And I think you're referring to companies like xometry and proto labs, right, where you can just submit parts online and get a quote, auto generated, and fictive Yeah, exactly. Yeah, yeah. All right, what what's one of your proudest accomplishments as an r&d engineer, so

Ian McEachern:

did in general, I try not to talk too much about things I've done recently, for a lot of reason, I talked about all this stuff. But this is very, very vague. But we had a real recent accomplish accomplishment with a big, big team. I'm personally very proud of just the engineering accomplishment. But we had a co worker mentioned several times to us, that, that he was jealous that we were having so much fun, as we were kind of, you know, working the extra hours doing the extra extra work, and it was kind of like in the difficult part of the project. And, and I think that's what I'm most proud of, is not not the fact that we're you know, we're able to do good cool things and design cool things, but to have fun and love ourselves while while doing that is also

Aaron Moncur:

Amen. Brother, you speaking to the choir here, the purpose at Pipeline is to promote joy in the lives of our team members. And without the joy, you know, what's, what's the point really? So love that? Well, what what is something that you wish, maybe even other engineers or, or engineering leadership would realize about r&d engineering that maybe they don't fully appreciate? You know, not having been in the shoes of an r&d engineer, I think that its foundation foundationally fundamentally built on failure. And you have to do that, you have to be prepared for it, you have to be ready for it. And and you have to just keep going. And one of the best examples that I have of that is so early on, I've worked a lot in the LVAD artificial heart industry, right. And so there's a very famous company in that world called Thora. Tech, that's now part of Medtronic. And they in the CES in the 80s. So basically, this is a really good story. So I'm going to take some time. So ATK fire call is is a company and then based in Utah, right, so they're they built a solid rocket boosters for the shuttle. And then one of the other big rocket engine producers in America is called aero jet. And they're based out of Rancho Cordova, Sacramento. And so they built the f1 engines for Apollo. And so one of the big, big challenges when you're building these things is are the turbo pumps. So I forget the exact spec, but Apollo f1 engine burns like 40,000 gallons of cryogenic fuel a second or something like it's, it's, it's more than you can comprehend, right? And it's, it's ultra cold, it has to be pumped at a like perfectly right rate, or else you start having that Pogo effect, right? Very, very detailed. So the people charged with that were Aerojet, in Rancho Cordova, Sacramento, basically, it's called a turbo pump, it basically looks like a turbo in your car, but it runs a way higher RPM. And you use some of the exhaust to turn one side, and then the other side haunts the palate. And there's an unbelievable temperature temperature differential between the two sides. So you have all these magic materials. And so that's one of those things when when Kennedy said, you know, we're going to have to invent new metals to go to the moon. This is one of those situations where they add new then new metals and make the turbo pumps. And so the people that did that out in Rancho Cordova at Arrow jet, the this is like years later, Apollo is no longer they're still making so rockets, but whatever. And then the story is the Lyndon Johnson started having heart failure. And then the US government was like, Well, we, we can go to the moon. So of course, we can make an artificial heart. And so at Aerojet they actually I've actually held it in my hand and a nuclear artificial heart, where I had a thermal pile on one side and a Stirling engine on the other No way. Why not just use the decay of end the thermal gradient run Stirling engine, and it was like implanting two golf balls and stuff. So it didn't work. They didn't do it. But that was the start. Right. And so long story short, another gentleman named Dr. Wampler proved that you could pump blood not by having Like a bellows pump the pumps like this, but you could have a pump it with like a axial flow pump like a jetski, where you just have a channel and then a propeller spinning inside of it. And as long as you do things designed things certain ways and run it a certain way, you don't get too much what's called Three limb hemolysis, which is destruction of the red and white blood cells. And so he proved that in a patient in Texas early on, and then so the whole industry kind of pivoted to say, hey, let's make a tiny little pump that's like a little jetski motor, and you basically embed magnets in the rotor, and then you have a bunch of coils wrapped around the outside. And then you just have a propeller spinning and blood. And then you put jewel bearings, like in a watch little literal jewel bearings with a pin and a socket on both ends, and they're called blood washed bearings. And then that that's the HeartMate to, and they've implanted that in 30,000 people, there are people that have been kept alive over 10 years longer than would have normally just died, it's and then it's now been superseded by with the HeartMate three, which is full magnetic levitation. But the reason why I'm telling this story is the HeartMate to when they initially designed that pump, they had a previous pump that was one of those bellows pumps, and they actually put sintered, titanium micro spheres all on the inside of the pump, just like you do on the outside of a hip implant. If you see like a hip implant, they do that. And then that that makes it easy for all of the bone and tissue to grow in and really grab a hold of it. And they found that if they put that same microsphere surface on the inside of the artificial heart, that you got what's called a pseudo mu o intima layer, which is kind of like the biofilm that the body grows over stuff. And then and then you don't have synthetic material. It's literally like a body of material on the inside of that. And so they were like, oh, let's put that same stuff on this new rotary pump the HeartMate, too. So they took the rotary pump that worked real good, they did a bunch of animal studies, and they put all the micro spheres on it. And they're like, Okay, let's go to human studies, right. And then they go do the human studies, the first 10 pumps clot off immediately, just gets filled up with blood, totally caught off, stop working immediately. And these things, things costing millions of dollars. Like this is this is like, multimillion dollar disaster. And, and so they a lot of times it a lot of investors, you could just cut it off then just like how did off didn't work. But you still they stuck with it, right? And so they took them the microspheres off, they put them microspheres on just some particular parts of the pump that took them time, a year or two. And then they went back to the clinic. And then slowly kind of incrementally improved the little improvements here and there. And then that it became kind of the standard of care, the standard of treatment and it saved 10s of 1000s a lot. And so I think that that's like my best example of it. Even if you do everything exactly right, and hire all the best experts in the world and do everything that you should do. It might be a spectacular failure initially, but you need to just do the work, like nose to the grindstone, do the investigation, look at it under a microscope, figure out what's going on. And just incrementally make those improvements and then get there and just kind of trust the process of engineer. I love it. What a great example on as I'm listening to you talk about the SAE and I just, it's so clear to me that like you are the quintessential engineer, right like other people are, are playing little games on their phone, you're out reading articles about engineering and just gathering all these stories and information. I love it. All right. I'm gonna take a real short break here and share with the listeners that Team pipeline.us is where you can learn more about how we help medical device and other product engineering or manufacturing teams develop turnkey equipment, custom fixtures and automated machines to characterize inspect, assemble, manufacture and perform verification testing on your devices. Were speaking with Ian McEachern today and Ian, when when you wake up in the morning, what like what is it that that drives you to do what you do? What what brings the joy into your life as an engineer? And then conversely, what's something that really frustrates you about r&d engineering? It amThat's a bit of a long story i and it's kind of captured by the kind of Neil Armstrong quote on my website. My My grandfather was a an Okie right. So from The Grapes of Wrath, but he was from Nebraska basically. And he was a second youngest of 12. And his they had a family farm in Nebraska in the 20s. And his mother died and so they lost the farm and so the whole family They just kind of separated. And then my grandfather eventually rode the rails all the way to California. And he got a job picking fruit in the, in the orchards in California in Northern California. And then while he was there, they had ads. This was in the late 19, teens late and late 19 teens, and there was an ad for the Submarine Force, and in the Navy. And so he said that he joined the Submariner force because it paid the best out of the all forces. So we came down to San Francisco joined the Submariner force, and then was on a boat called the USS story. And then were stationed at Pearl Harbor. And he was there that morning on December 7, and he said he was eating breakfast, and they gave him a rifle. And that was his job was to just shoot at the Plains with a rifle. And then, you know, that that wasn't the man I knew where I'd like I've worn way, way, way after that. But then, many years later, the man I knew, had carry like, hidden and after his death, I have since learned a lot of more history about him, like I, you know, I got the history of his boat from the Naval Maritime Museum in Amsterdam, and I, you know, all the other historical things. And he was at a lot of the rather more unpleasant things in the Pacific Theater, and a lot of the stories he had were just really harrowing, right, and, and that after, after all, that he lost the lung. Like he was he was like, very damaged physically, by the war. And then after that, he came back and he had, he worked for Martin Marietta, and first in Colorado, but then they moved to Florida. And my grandfather was part of the mercury project and the Apollo Project. And my grandfather, my grandmother, my mom, and my uncle saw the moonshot take off. And on my mom, or on my grandmother's deathbed, I asked her about it, because I didn't really talk to her much about it. And I asked her on her on her deathbed, and she was pretty far into dementia, right. And she instantly came back, and she looked at my wife and I in the eye, and she said, it still makes my scalp tingle. It is the most incredible thing I have ever seen. And, and through my grandfather's life, like I spent a lot of time with him and growing up. And he was part of the occupation of Japan after the war. And he had all this Japanese memorabilia, he taught us how to teach, how to cook Japanese how to use chopsticks. He was just that was the kind of guy that would never say a disparaging person about anybody. It's disparaging thing about anybody, especially what would have been considered his former enemies. And, and at the time, I didn't know the gift he was giving me you know, like, at the time, I'm just a Don't kid getting erased by this wonderful man. But now as an adult, and having kind of like really comprehended the every the gravity of what what happened to him. And then also in retirement, like he, he had a pension from the Navy. He had a pension from Martin. And then after that, after retiring from Martin, so he retired from the Navy, he retired from learning. And then after that, he was a sergeant at arms at the Colorado State Capitol. And then he got pension from that. So So any one of those careers would be a career of service, right? And he had three. And he also had Purple Heart, like, there is no more honorable man or person and then my grandfather, and he really like he, he didn't use it as a way as clout as like, like he he you wouldn't think like he was the most humble kind person. And like later late in his life, like he, he, you know, cancer, right. It gets us all but he was like, suffering and he can't he was walking down the street and there was a there was a handicap man that was having trouble backing up his his handicap capable truck out of the out of the parking spot. And it was set up where there was no driver's seat, right? Because the guy had like a lift and displaying it on the front. And so my grandpa offered to help him like grandpa was on his knees in his 80s standing in this van trying to help this guy back up and he messed something up and there was like a minor incident and he got hit. And when I just remember us all being so weird and telling like you can't, you got to stop. You got to stop helping everybody. You can't stop us. And so So and the Navy taught him to be an electrical engineer. And so the Navy gave him something. And he was always really grateful for that he was always really grateful for the life that he was given. Right. And so maybe like I just came out knowing what I wanted to do when I was very fortunate to have kind of the high school and college education path kind of laid out for me so it wasn't difficult for me to go to college to go to Were good engineering school to graduate and I had all of the support. And a lot of people really rooting for me and a lot of people that really kind of borrowed from themselves and invested in me to get there. And so in my opinion, if I don't do something at least half meaningful with that, and you know, like, a lot of people have gone a long way to get me to hear. And so if I kind of don't do something, help for you for that, that. That's not what I want. Yeah. Well, you know, I remember part of the story from the last time you were on, and I think you've shared even more details. Now, first of all, your grandfather just sounds like an incredible, man. Thank you for sharing that. I think a lot of people listening are gonna feel uplifted by it by a few details from his life. And it's like you have this responsibility, right? Yep. To work. Yeah. That's, that's, it makes me feel almost a little guilty. I was at dinner with my dad one night, and he says, What are you going to do in you know, for work, when when you graduate high school, this is back when I was a senior in high school. And I was like, I don't know, I'm not really sure I was more into surfing and hanging out with my friends, right? And he says, oh, you should consider engineering. And I said, Yeah, okay, that sounds good. And that was seriously about as much thought, as I gave to it turns out, my dad knows me pretty well. And it was a really good fit. But I've been, I don't know quite to say this. Like, I wish I had a story like yours. Might is much, much simpler, but it's so compelling and motivating to hear you talk about it. And like, it makes me feel like oh, yeah, I really do have this great gift. And I should probably do more with it than that I am even So anyway, I'm just rambling now. What what are what are what are two things that you think are really very difficult about teaching someone to become an r&d engineer, but maybe like a student who's just graduated or young engineer who hasn't really cut their teeth yet in the r&d world? It's really hard to know what what rules you can break and what rules you can't break. And so it's kind of like the natural built world and the human built world, right? So like, you can break you can break the human built world, world rules like you can jaywalk, not gonna die. But the natural world rules like crossing the Amazon, you're gonna die. And so that's the way I kind of view it is. In r&d engineering, you need to know what are kind of general rules that have been identified in standards or in books that are human defined, and what rules are like rules of physics, you're never going to get around. And so fundamentally, like and even like, running a business, like like yours, or an engineering business, you have to parse through that all the time, I've had three or four people asking you to build a perpetual motion machine. And now I'm really, really good at understanding early on that this is a perpetual motion machine. And, and at first I wasn't because you kind of believe people, they have like a whole story and but like, there's fundamental rules, you can't you can't break like and I'm reminded like, one of my favorite episodes of The Simpsons is, Homer says, Lisa, in this house, we obey the second law of thermodynamics. And I always think of it that way, like when you have to obey the laws of thermodynamics, but you don't have to obey all the laws in the machine design. Your mention of perpetual motion machine just reminds me of the story I have to share real real quickly. Back. Shoot, this was probably 1314 years ago, it was is quite a while ago, back when I was a newer engineer, a gentleman that I knew, respectable guy was successful guy, he owned his own business. He came to me one day, we're in the same church group. And so we knew each other there, he came to me and said, Hey, I got this idea, this invention that I want to make. And so he started describing the invention to me and and as he spoke more, I started realizing, hold on, this sounds like a perpetual motion machine. And I said that and he stops me right away. No, no, no, no, it's not a perpetual motion machine. Well, what you're describing to me sir, it is a perpetual motion machine. Anyway. He ended up working in my I just I can't even say it without laughing now. ended up working in my garage for months on this perpetual motion machine because because his wife Lindblad work on it at home.

Ian McEachern:

In her house, they obey the law. That's exactly right.

Aaron Moncur:

My wife would get up in the morning and then here's this guy in our garage. It was it was just it was To watch, eventually I drew a freebody diagram. And I said, Hey, this is why it won't work, it just is not going to work. And I don't know if he accept that. Or he said, the thought that I wasn't I wasn't the right partner anymore. But he, he stopped soon after that. Okay, speaking of magic here, if you could wave a magic wand and change one thing about your role as an r&d engineer, what would it be? I really, really enjoy making stuff, like making new stuff. Almost all of it doesn't really bother me. What does bother me is, and I think it it's, it's not like an r&d engineering thing. And this isn't specific, like I had a good friend who's a who's a lawyer, right? And just like, could not be more different than kind of my job, but we're really good friends for a long time. And, and he said, like, about something in his business, he said, it's just like any business, it's about relationship. Right. And so and so in my view, this isn't really an r&d thing that this applies to any relationship, any business relationship. And the the difficulty I have sometimes is, like, because for all the reasons we already discussed, like I really bleed for my craft, because I choose to write like I, if I, like, if I do a calculation, and it's wrong, I am deeply cut. And that's, that's not nobody else's fault than mine. Right? And so if, if, if someone, and there's a lot of people like, right, there's a lot of extremely, extremely passionate professionals, not just engineers, all kinds of professionals, right. And you kind of do that you do that bleeding, and then you take it and you go to that design review, go to that whatever, presentation, and then invariably, and you'll find this more so in like more toxic cultures, and less so and less toxic cultures. And that's why so many leaders talk about, like, making the right hires and making sure to not pull toxicity from a toxic culture. And so people have kind of, for lack of a better term, like, like, baggage. And when when you have this kind of contemptuous environment, where it's like, Okay, here's a design that I made that I think solves our problems. And then you have healthy criticism that says, I don't think it solves that I don't think it solves that, hey, this material I've used before, and we had a bad experience, I don't think you should count out that way. That's all great feedback. That's why we have a team. That's that's the good stuff. What is difficult when is when some folks are like the conversation steers towards like, in the past, I had an engineer telling me something and it didn't end up being true. So I don't trust and, and those kinds of like more, like less specific nitpicks, but more just like, I don't trust you kind of stuff. And that ends up being it's just difficult all around. And, uh, you end up having like, a pretty 30% of everybody's energy goes towards that. Right. And so I think it's not exclusive to r&d. But but it is maybe more common here, because there's a lot more failure in the startup world like, like, in the startup world, one in 10 is the rule of thumb that you're supposed to be successful versus not. And the nine startups that aren't successful, that doesn't mean that they didn't do good engineering, and that they engineers to work, there aren't good, and bla bla bla, and sometimes it's just the market change. Sometimes it's just the the market couldn't bear the price of they thought they made some bribe bad out of business assumptions. And, and so I think the real challenge or what I could change is if this is kind of like a unicorns and rainbows thing, but I just want everybody's culture to be positive and bubbly and nice and encouraging to each other. And somehow, man, wave a magic wand and get rid of the kind of the negative part of culture. And I think we not just in engineering, but in all professions. I could not agree with you more. I love jujitsu. I do this jujitsu class a few times a week. And the place that I go, the coach is this big hulking guy. He competes in the ultra heavyweight competitions. And if you were to just look at him, you would be intimidated because he's just he's just as big guy right and like doing martial arts, but he's really very gentle. He's like this big teddy bear although if you were like rolling with him in a match you you wouldn't think that anyway, where I'm going with this is he always encourages everyone to like be nice to each other. You know, he'll say regularly Hey, we're not here to hurt each other. We're here to help each other so like Be nice to your your sparring partner, right be kind to each other, help each other. And I think the reason that So many people go to this particular gym is not just because of the technical instruction that's given there, but because of the culture that he's created, right? Where people are there to just help each other. And it's a joy to be there. And for sure, the same thing is true in engineering 100%. You know, well, maybe this next question is already answered by what you've just said. But maybe there's some other answers as well. What are some of the most important attributes or mindsets that you think in r&d engineer needs to have?

Ian McEachern:

I think tenacity is one of them. And I think it's, it's, there's so the few things so there's a thing called Aikens laws of spacecraft design. If anybody hasn't seen that, look it up. Aki N Aikens laws of spacecraft design, one of his laws of spacecraft design is the number of required iterations to your design perfect is one more than you have done. And so it could not be more true. And so I think the the key is, Joe, and I, a lot of people I've coached on this as well, right? When you think it's the time to give up, just try it one more time. And that's exactly what our r&d engineering is, it's usually the person that just tried one more time. And it's, it's really more about incremental steps in the right direction and knowing what the right direction is, and being able to measure that, like the light bulb, right? There's a lot of great examples of that. And so I think that stick to itiveness. It's not, it's not really like you just have this aha moment, write something down and go make something that perfectly works. Well. It's really a process. And so I really think that that that's key,

Aaron Moncur:

That nine times out of 10, or maybe 99 times out of 100. Persistence, or in your words, tenacity, beats brilliance, right? Maybe that one time out of 100, it really does require a mega genius to solve the problem. But way more often than not, it's the guy who's willing to keep hammering away at the problem that solves it. Not the guy who's you know, the smartest one in the room? Yeah, this is the tortoise not the hare. Now, there you go. Yep. Yep. All right. Well, let's see. I think we just got one more question here. And then and then we'll wrap things up, let's pretend it's three years from now. And you're looking back over the last three years, kind of reflecting what needs to be true for you to feel happy and fulfilled within your role as an r&d engineer.

Ian McEachern:

Sure, so I'm, I've reached a kind of an interesting inflection point, I, I didn't really say I'd say this too much. And I It doesn't mean I'm not going to keep learning, but I'm, I'm pretty happy with my skill set. And I really, really enjoy just making the things that I make. And I really don't even you know, I don't necessarily want to, you know, go leaps and bounds further. You know, I don't, I don't have aspirations to be a CEO of a startup or things like that, I really, I really just want to build and design good hardware and lead and build good hardware teams. And, and so that's really fun. And there's a little bit of kind of taking a deep breath and relaxation that comes with that we're now some of that extra energy that I used to use to kind of, you know, climb the ladder, for lack lack of a better term, I really want to use to give back to the community and by the community, I mean, the engineering community. So over the last several years, I've have like, just like our relationship where like, I've built quite a few relationships with other passionate engineers, and a lot of younger engineers. And I make it a point every, every week to answer questions on like, there's like a mechanical engineering and a machinist, Reddit subreddit. And so I make it a point to kind of answer questions there. And through, through just kind of doing that, and meeting people and a lot of local universities, a lot of folks have reached out and so I really want to start to dedicate a lot more more of my time towards not mentorship is kind of too specific of a term but but really just kind of helping out other engineers, other young engineers. And then also I really want to start to put out just, maybe, maybe on my website or something, but just some, like free basic guides on on how to get to where I've been where I am as an engineer, because the path was not very clear to me at all. And I just kind of bumbled here over the last 20 years and one of the things that was really really impactful for me is I heard a an NPR piece a long time ago about why are there so many great Jamaican sprinters and and the they do all this research and you know, it's not demographic, it's not, it doesn't have anything to do with any of those things. What it has to do with is if you're a young person in Jamaica, and you want to be a sprinter, it's a very obvious clear career path to do it. Like like the steps are in front of You see it, it's on TV, it's everywhere. But if you're a young engineer in Jamaica, and you want to be a product design engineer, or like me, if you want to be a product design engineer designs, medical devices, and you went to the Colorado School of Mines, and, and learned a lot about not making products, right? A lot, a lot of engineering, that's also important to making products. But I also, you know, there's not so much a product design school, right. And that path is not very clear. And so what my goal is just kind of kind of start to flesh that out for young people. Because when you go into these schools, they say, Oh, do you want to be an electrical, mechanical or civil engineer? But there's no clue as to how these organizations are built? How does how does like a robotics organization work? And what are the skill sets they need? What are the different things that people do? And what's the best way to go into each of those? And how is that all architected? Nowhere is there really that and a lot of people have that because their parents were in the business, right. And so like a lot of people that I've encountered, they have a real good vision of what they want, because their parents kind of gave them that view of how these organizations run how these organizations work. But I just wanted to kind of help do some of that.

Aaron Moncur:

I don't know I love it. That's that's beautiful man at the engineering world. And I just say the world in general is lucky to have you in and I'm just very grateful that you've been able to take some more time today and spend it with us here on the podcast, sharing some of that wisdom and insight. So thank you so much for doing that. Anything else that you'd like to share before we wrap things up? No, to stay awesome, everybody. Thank you. Good advice. All right. How can people get in touch with you? I have a website. It's IancollmcEachern.com and all my contact information is there. Wonderful. All right. Well, Ian, thank you so much. Sure. Appreciate your time today. Talk to you later. Thank you. I'm Aaron Moncur, founder of pipeline design and engineering. If you liked what you heard today, please share the episode. To learn how your team can leverage our team's expertise developing turnkey equipment, custom fixtures and automated machines and with product design, visit us at Team pipeline.us. Thanks for listening

Common challenges Ian faces repeatedly in medical device R&D, including sourcing specialty components and interpreting standards
Attributes needed for R&D engineering like world-building and defining interfaces
Streamlining the manufacturing process through online sourcing platforms
The importance of failure and persistence in R&D highlighted through the development of the artificial heart pump
Ian's grandfather's journey from the Great Depression to WWII naval service to NASA and how it inspires Ian's work
Building an encouraging engineering culture and the challenges of working in a toxic culture
Ian's plans to dedicate more time to mentorship and freely sharing his knowledge and guidance with young engineers